Viking-pump TSM343.3: Vi-Corr Pumps User Manual

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CONTENTS
INTRODUCTION
The illustrations used in this manual are for identification purposes only and cannot be used for
ordering parts. Obtain a parts list from the factory or a Viking® representative. Always give the
complete name of part, the part number and material along with the model number and serial
number of the pump when ordering repair parts. The pump model and serial number can be
found on the nameplate secured to the pump.
In the Viking model number system, model size numbers are combined with series numbers
with a suffix indicating mounted pump unit.
This manual deals only with Series RP composite pumps. Refer to Figures 1 through 9 for
general configuration and nomenclature used in this manual. Pump specifications and
recommendations are listed in Catalog Section 343.
UNMOUNTED PUMP
UNITS
LIP SEAL MECH. SEAL
RP-0782 RP-40782
Units are designated by the unmounted pump model
numbers followed by a letter indicating drive style.
D = Direct Drive
M = Motor Mounted (Close Coupled C-Flange)
R = Viking Reducer Drive
P = Commercial Reducer Drive
M4 = Motor Mounted (Close Coupled Four-Bolt)
RP-0716 RP-40716
RP-0724 RP-40724
RP-0732 RP-40732
Introduction
1
Special Information
2
Installation & Start Up
3
General Pump Disassembly
6
RP-07 Series (Lip Seal)
9
Disassembly & Assemby
RP-407 Series (Mechanical Seal)
11
Disassembly & Assembly
Troubleshooting
15
Do’s and Don’ts
17
FIGURE 1
SERIES RP-07 PUMP
TECHNICAL
SERVICE MANUAL
SECTION TSM
PAGE
ISSUE
343.3
1 OF 20
F
Electronic copies of the most current TSM issue can be found on the Viking Pump website at www.vikingpump.com
VIKING PUMP, INC. A Unit of IDEX Corporation Cedar Falls, IA 50613 USA
INSTALLATION, START UP, TROUBLESHOOTING,
PREVENTIVE MAINTENANCE, DO’S & DON’TS
VI-CORR® COMPOSITE PUMPS SERIES
RP-07 & RP-407
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1 2 3 4 5 6 ... 19 20

Summary of Contents

Page 1 - SERVICE MANUAL

CONTENTSINTRODUCTIONThe illustrations used in this manual are for identification purposes only and cannot be used for ordering parts. Obtain a parts l

Page 2 - SPECIAL INFORMATION

SECTION TSM 343.3 ISSUE F PAGE 10 OF 207. If replacing the bracket bearing or product lip seal, remove the outer snap ring holding the bearing in p

Page 3 - INSTALLATION

SECTION TSM 343.3 ISSUE F PAGE 11 OF 205. Slide the separation plate with ports onto the alignment sleeves with O-ring groove up. The pump will req

Page 4 - Piping/Hose

SECTION TSM 343.3 ISSUE F PAGE 12 OF 203. Hold the head of the pump and gently tap on the sides of the pump bracket with a soft faced hammer, alter

Page 5 - Danger !

SECTION TSM 343.3 ISSUE F PAGE 13 OF 204. If installing new mechanical seal, check the driver shaft keyway and the bracket seal bore for burrs and

Page 6 - GENERAL PUMP DISASSEMBLY

SECTION TSM 343.3 ISSUE F PAGE 14 OF 207. Slide the separation plate onto the alignment sleeves with the O-ring groove up and the side notch positi

Page 7

SECTION TSM 343.3 ISSUE F PAGE 15 OF 20TROUBLESHOOTINGA Viking pump that is properly installed and maintained will give long satisfactory performan

Page 8

SECTION TSM 343.3 ISSUE F PAGE 16 OF 20Pressure Gauge - Discharge PortHigh reading would indicate:1. High viscosity and small diameter and/or leng

Page 9 - RP- 07 SERIES (LIP SEAL)

SECTION TSM 343.3 ISSUE F PAGE 17 OF 20Pump starts, then loses its prime:1. The supply tank is empty.2. The liquid is vaporizing in the suction lin

Page 10 - Assembly

SECTION TSM 343.3 ISSUE F PAGE 18 OF 20Operation1. DON’T run the pump at speeds faster than those shown in the catalog for your pump.2. DON’T all

Page 11 - Disassembly:

SECTION TSM 343.3 ISSUE F PAGE 19 OF 20

Page 12

SECTION TSM 343.3 ISSUE F PAGE 2 OF 20SPECIAL INFORMATIONRotation:Although shaft rotation determines which port is suction and which is discharge,

Page 13

WARRANTYViking warrants all products manufactured by it to be free from defects in workmanship or material for a period of one (1) year from date of s

Page 14

SECTION TSM 343.3 ISSUE F PAGE 3 OF 20INSTALLATIONGeneralThe following items must be considered prior to pump installation:1. LOCATION - locate the

Page 15 - DANGER !

SECTION TSM 343.3 ISSUE F PAGE 4 OF 20Piping/HoseThe cause of many pumping problems can be traced to the suction piping. It should always be as lar

Page 16 - Miscellaneous

SECTION TSM 343.3 ISSUE F PAGE 5 OF 20START UPBefore pushing “start” button, check the following:1. Are vacuum and pressure gauges (liquid filled)

Page 17 - DO’S AND DON’TS

SECTION TSM 343.3 ISSUE F PAGE 6 OF 20SUGGESTED REPAIR TOOLS: The following are required to properly repair an RP Series pump. The tools are in add

Page 18 - Maintenance:

SECTION TSM 343.3 ISSUE F PAGE 7 OF 20FIGURE 4Series RP- 07 Cut-Away ViewFIGURE 5Typical RP-0782, RP-0716,40782, RP40716 Exploded ViewGEARSBRACKETB

Page 19

FIGURE 6Typical RP-0724, RP-0732,40724, and RP40732 Exploded ViewSECTION TSM 343.3 ISSUE F PAGE 8 OF 20ITEM DESCRIPTION ITEM DESCRIPTION1 External

Page 20 - WARRANTY

DANGER!Before opening any Viking pump liquid chamber (pumping chamber, res-ervoir, relief valve adjusting cap fitting etc.) Be sure:1. That any pressu

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